Can AI Offer Significant Improvement to Operational Processes?

Yes, but there’s a catch.

Artificial Intelligence (AI) is no longer just a futuristic concept—it’s a powerful tool reshaping how businesses operate today. By leveraging AI, in conjunction with a Smart Ops team, companies can streamline their operational processes and enhance efficiency, leading to significant cost savings and improved productivity.

With the right approach, AI can be used to transform operational processes and procedures, with a focus on specific machine learning applications and real-world examples, but you must not underestimate how these tools become so powerful.

Programming and monitoring AI tools in high performance operational environments requires an upfront commitment of time, expertise, and resources. Developing these tools can involve intricate coding, rigorous algorithm training, and continuous data analysis.

Additionally, data must exist, be accessible and be of substantial quality to achieve optimal accuracy and efficiency.

Moreover, AI tools must be tailored to comply with stringent regulatory requirements, adding another layer of complexity to the development process.

 

Machine Learning Applications in Operations

Predictive Maintenance

Predictive maintenance uses machine learning algorithms to predict systemic failures before they occur. By analyzing data from sensors and historical maintenance records, AI models can identify patterns and predict when a process is likely to fail. This allows the team to intervene only when necessary, reducing downtime and support costs.

For example, General Electric (GE) uses AI-powered predictive maintenance in its industrial machinery. By analyzing data from sensors on equipment like wind turbines and jet engines, GE’s AI models can predict potential failures and schedule maintenance proactively. This has led to a significant reduction in unexpected downtime and maintenance costs.

Demand Forecasting

Accurate demand forecasting is crucial for optimizing service levels and ensuring that output meets demand. Machine learning models can analyze historical market trends, and external factors (like economic indicators) to predict future demand with high accuracy.

JPMorgan Chase is a leading example of a financial service provider utilizing AI to analyze vast datasets, providing insights that help forecast demand and optimize financial services for clients. This includes applications in cash flow management, where their AI tools have notably reduced manual work by nearly 90% for some corporate clients [source: Constellation Research, Inc., The Tech Tribune].

Process Automation

AI can automate repetitive and time-consuming tasks, freeing up employees to focus on more strategic activities. Robotic Process Automation (RPA) uses AI to handle tasks like data entry, invoice processing, and client support, improving efficiency and reducing human error.

For example, a global insurance provider in property damage and fraud detection utilized an AI-powered process automation platform to streamline their claims management. This platform enabled the company to automate the review, indexing, and processing of large volumes of claims information. By leveraging Optical Character Recognition (OCR) and machine learning models, the system could automatically verify invoices, detect fraud, and estimate repair costs, significantly accelerating the claims process and improving client satisfaction to 99.7%​ [source: Appian]​.

Quality Control

AI-powered image recognition and machine learning algorithms can be used to inspect products for defects in real-time. By analyzing images or sensor data, AI systems can identify defects with high precision, ensuring that only high-quality products reach the client.

BMW uses AI for quality control in its manufacturing plants. AI-driven image recognition systems inspect car parts for defects during the production process. This has significantly improved the accuracy and speed of quality inspections, reducing the number of defective products that reach clients.

These examples highlight how AI can transform various aspects of operational processes and procedures. By implementing AI-driven solutions, companies can achieve greater efficiency, reduce costs, and enhance their overall operational performance.

The catch?  Investing the time upfront to get the programming right so the tools can evolve with your business.  As AI technology continues to advance, the potential for further innovation in operational processes is immense.  Once implemented, continuous monitoring involves real-time data analysis, performance evaluation, and timely updates to the algorithms. Any deviation or anomaly must be swiftly addressed to mitigate potential risks.

At aesEXE, we conduct analysis to understand the specific needs of your business and recommend the right AI applications to meet the specific needs of your business. We understand the criticality of transparency and explainability of AI decisions that are vital to maintain trust with stakeholders and comply with regulatory standards.

Contact us to discuss the processing solutions and efficiency that AI can bring to your team.